Jigs

Step 1: Initial Workpiece Processing

• Select the appropriate workpiece according to the customer’s drawing.
• Process the workpiece by grinding it flat, perpendicular, and parallel at both ends.
• Remove impurities and clean the surface to prepare for subsequent machining steps.

Step 2: Base Milling

• The base milling step is performed on CNC milling machines SP 3016 10K BBT50 and VP 2012 10K BBT50 from AWEA.
• With a large table size, high spindle speed, and a load capacity of up to 10,000 kg, these machines can process large workpieces with high precision.

Step 3: Finish Milling

• This step utilizes modern milling machines from renowned brands such as AWEA, Hwacheon, and SINO.
• These machines can process workpieces of all sizes, ensuring high precision and a smooth surface finish, meeting the requirements for subsequent machining steps.

Step 4: Molybdenum Wire Cutting

• Using advanced Molybdenum wire-cutting machines from Bofeng, components are cut and refined with high precision, even for complex details.

Step 5: Precision Grinding

Step 6: Copper Wire Cutting

• To ensure the highest level of accuracy, jigs produced at Automech are processed using the Excetek VG800 Copper Wire Cutting Machine, which offers a precision of ± 0.005 mm.
• With a large machining size of 800x500x410 mm, taper accuracy of ± 30°/100, and a controlled environment in an air-conditioned room, we can manufacture high-precision, intricate, and complex jigs that meet stringent requirements.

Step 7: Assembly

• Before assembly, all components undergo quality inspection using CMM measurement machines and other precision measuring tools.
• Once the components meet the drawing specifications, the jig is assembled.

Step 8: CMM Inspection

• After machining and assembly, the jig is rechecked using CMM measurement technology to ensure high dimensional accuracy and proper shape.
• Additional measuring tools such as ARM measurement devices, calipers, and surface plates are also used for validation.

Step 9: Jig Testing

• Once the CMM inspection confirms accuracy, the final jig is tested before delivery.
• For inspection jigs: The jig is used to measure the product and adjusted until the results match the drawing.
• For welding jigs: Components are securely fixed, and trial welding is conducted to verify quality and compliance with the drawing specifications.

• Automotive & Motorcycle Industry: Machining and inspection of vehicle frames, body components, engine parts, etc.
• Precision Engineering Industry: Manufacturing machinery components and industrial equipment.
• Electrical & Electronics Industry: Assisting in assembly and inspection of circuit boards and electronic components.
• Sheet Metal Processing Industry: Positioning and inspecting stamped and laser-cut products.